Thistle Systems has delivered a high-density, semi-automated shuttle storage solution for Leading Ice Supplier, increasing onsite frozen storage capacity from 50 to nearly 1,000 pallets.
As the client continued to expand, its existing 50 pallet floor stacked freezer could no longer provide the onsite storage capacity needed to support the business. During busy periods, the company relied on hired trailers to accommodate additional stock.
Thistle Systems designed and installed a two-way semi-automated shuttle racking system within a -25°C freezer environment, creating capacity for nearly 1,000 pallets. With 20 lanes, each 15 pallets deep and three pallets high, the solution makes more effective use of the available space while supporting throughput of up to 30 pallets per hour.
The completed installation gives the client greater control over its frozen stock, reduces reliance on external storage and provides the flexibility to manage peak demand as the business grows.
High-density shuttle racking: 20 lanes, each 15 pallets deep and three pallets high, maximising available freezer spaceSemi-automated handling: Two-way shuttle technology supports pallet storage and retrieval within the racking systemFrozen storage capability: Designed to operate reliably in Whole Ice's -25°C freezer environmentHigh-throughput operation: Capable of handling up to 30 pallets per hour to support the movement of frozen stockView some of our other case studies showing a selection of our best work across a range of sectors and spaces.
© 2026 Thistle Systems
© 2026 Thistle Systems
