Radio Shuttle Installed To Increase Storage Capacity in Dumfries & Galloway

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Our client was investing heavily in the manufacturing and inspection process of their food operation in Dumfries and Galloway. As part of the investment, the company wanted to upgrade its existing storage facility which used bulk stacking on post pallets.

Thistle Systems

6000

pallets

stored using radio shuttle racking

Thistle Systems

283

picking faces

to maximise accessibility of products in 2 storage areas

Thistle Systems

24

pallets deep

Up to 24 pallets deep to maximise capacity in cold store

Radio Shuttle Racking Solution

The objective of the investment was to increase the storage capacity whilst reducing the footprint, improve accessibility and speed up picking times within its cheese cold stores.

After working closely with the project team, we proposed a solution which featured two separate radio shuttle racking installations.

Cheese store 1 features a FILO radio shuttle installation with a total of 2040 pallet locations made up of 17 pallets wide by 24 pallets deep and 5 pallets high. This provides a total of 85 picking faces. To maximize the utilization of the available space, we also moved an existing doorway to a new position.

Due to the existing bitumen floor surface, specialist footplates were designed and manufactured to spread the load going onto the floor to prevent any movement of the racks over time.

Cheese store 3 features a FILO radio shuttle with a total of 3700 pallet positions made up of 33 pallets wide by 19 pallets deep and 6 pallets high. We also incorporated an emergency exit tunnel into the cheese store to increase the health and safety of employees working in the area.

Why not contact us today and find out how our radio shuttle racking solutions could help improve your business operation.

Thistle Systems: Radio Shuttle Racking Solutions, Dumfries & Galloway and throughout Scotland.

Radio Shuttle

What we did

  • Radio shuttle installed in cheese store 1 with 2040 pallet locationsRadio shuttle installed in cheese store 1 with 2040 pallet locations
  • Radio shuttle installed in cheese store 3 with a total of 3700 pallet positions Radio shuttle installed in cheese store 3 with a total of 3700 pallet positions
  • Dramatically increased number of picking facesDramatically increased number of picking faces
  • Transformed picking times, improved safety and reduced damage to stockTransformed picking times, improved safety and reduced damage to stock
  • Emergency exit tunnel incorporated into cheese store to improve health and safetyEmergency exit tunnel incorporated into cheese store to improve health and safety
  • Specialist footplates were designed and manufactured to suit bitumen floorSpecialist footplates were designed and manufactured to suit bitumen floor

Solutions Used

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