Most pallet storage systems were never designed for hazardous environments. They were adapted. And that’s the problem. Across ATEX and COMAH regulated warehouses, we regularly see pallet storage systems that: Limit storage density Rely heavily on forklifts Introduce unnecessary risk Struggle to meet modern audit requirements They work. But they don’t work well enough for … Continued
Most COMAH warehouses aren’t restricted by regulation They’re restricted by design. There’s a common belief across COMAH regulated sites: “We can’t increase capacity because of compliance.” In reality, the limitation is rarely regulation itself. It’s how the warehouse has been designed to interpret it. The result is predictable. Space is under-utilised, layouts become inefficient, reliance … Continued
Most hazardous warehouses aren’t full. They’re just poorly designed. Across the UK, we work with COMAH sites, chemical manufacturers and regulated facilities that all believe they’ve reached capacity. They haven’t. What they’ve reached is the limit of what their current layout allows, and that limit is quietly driving cost, risk, and unnecessary expansion. Too much … Continued
In hazardous warehouse environments, inefficiency is not just an operational issue. It is a safety risk. Across chemical, pharmaceutical and regulated industries, the way materials are stored, moved and accessed is coming under increasing pressure. Higher volumes, stricter compliance requirements and limited space are forcing operators to rethink traditional approaches. This is where ATEX warehouse … Continued
High-density automated storage solutions for secure, safety-critical and regulated defence environments. Defence organisations face increasing pressure to improve storage density, strengthen operational resilience, protect critical inventory and modernise infrastructure without compromising safety, compliance or security. Thistle Systems supports secure, safety-critical and regulated storage environments with intelligent automated storage solutions engineered for complex defence applications. Built … Continued
IBCs play a critical role in the storage and movement of liquids, powders and hazardous materials across the chemical, pharmaceutical, coatings, food and manufacturing sectors. However, while IBCs are highly effective as transport vessels, they often create significant challenges inside the warehouse. Many facilities still rely on traditional racking or floor stacking, which can lead … Continued
In hazardous warehouse environments, inefficiency is never just operational. It is a safety, compliance and risk issue. Nowhere is this more apparent than in drum storage. Used widely across industries such as chemicals, pharmaceuticals and other regulated sectors, drums are a practical and durable storage format. But as operations scale, they become increasingly difficult to … Continued
© 2026 Thistle Systems
© 2026 Thistle Systems
