Thistle Systems has completed its latest semi-automated 2-way shuttle project for leading ice supplier Whole Ice, increasing onsite frozen storage capacity from just 50 pallets to nearly 1,000. Delivered as part of Whole Ice’s continued expansion, the new system provides significantly greater capacity within its new facility, reducing the need for external storage while giving … Continued
Do You Have A Capacity Issue or a Utilisation Issue in Your Warehouse? Storage capacity is often seen as the primary focus for many companies as they look at ways to improve their operations. However, it can be quite misleading when it comes to operational effectiveness and efficiency. The total storage capacity of a warehouse … Continued
A quick analysis will show that many companies find approximately 80% of their sales are generated by approximately 20% of their SKUs. Now, whilst this may be beneficial for the sales teams, it can cause a number of challenges in the warehouse to achieve the perfect balance of space and picking speed. Some warehouse managers … Continued
The construction and operating costs of a cold storage warehouse (or cold room) are such that the need to Max the Cube® by maximise storage capacity in the minimum floor area with a cold store racking system, is absolutely essential. With technology moving on at a pace, the ability to consider dynamic and semi-automated storage … Continued
The spiralling energy costs are forcing businesses to take decisive action on their warehouse operations which could have a massive impact on the industry. With energy typically accounting for 15% of overall warehouse costs and reports of up to 400% increases in the coming months, many businesses are now looking at every opportunity to consolidate … Continued
As more and more companies look to Max the Cube® by maximising capacity and improving the space utilisation of every inch of the warehouse, the demand for Thistle Systems Maxicube Shuttle Racking, or radio shuttle racking as it is sometimes referred to, is increasing dramatically. What Is Shuttle Racking Shuttle racking uses a combination of … Continued
Have you considered how much money you spend every year stocking and retrieving pallets from your warehouse? The cost of forklift trucks and drivers is a sizable element of any warehouse operation but is often overlooked when deciding on the optimum racking solution. And whilst drive-in racking is seen by many companies as an excellent … Continued
The exponential growth of SKUs is a challenge facing many warehouse managers and none more so than those operating within the wholesale market. The challenge is further compounded by customers looking for greater flexibility in ordering, resulting in more mixed pallets being created and, as a result, more broken/split/half pallets needing to be stored. The … Continued
Drive-in racking is a firm favourite when it comes to high-density racking solutions, especially in distribution centres and cold stores where maximising capacity is a key driver. However, like every industrial racking system, drive-in pallet racking isn’t perfect and doesn’t suit every project. So whilst drive-in racking may appear to be a cheaper investment, the … Continued
Block stacking in your warehouse is generally perceived as the cheapest approach to storing your products, and you would be forgiven for agreeing. Yes, it requires zero investment in racking systems, and the only piece of equipment needed is a forklift truck. However, many smart companies focused on safety are recognising what is perceived … Continued
Most people tend to focus on the increased capacity when they discuss shuttle racking benefits as opposed to the incredible cost savings the solution can deliver. It’s understandable really, as shuttle racking can deliver a dramatic increase in storage capacity which is often the main driver of the project, however, when clients see the additional … Continued
Block stacking has been a favourite method of storing pallets and IBCs in warehouses across the UK for two main reasons: It requires no capital expenditure That’s the way we have always done it However, with moves by the HSE to minimise the heights which companies are block stacking pallets, there is a growing acceptance … Continued
Block stacking may appear to be a cheap and effective storage solution for many companies whether it’s during periods of growth or simply through tradition. Most people understand that block stacking isn’t always the most effective or efficient way to store pallets but, in many circumstances, it does what is required. However, that appears to … Continued
If you are currently using an external storage provider to store pallets or are looking at extending your warehouse, shuttle racking presents a real opportunity to deliver significant cost savings through better space utilisation and improvements to operational efficiencies. One company even recognised the potential to save over £1million per year by using shuttle racking … Continued
The Max the Cube® Shuttle Racking system, or Shuttle Storage System as they are sometimes referred to, allows you to maximise the full potential of your warehouse by dramatically increasing capacity, reducing operating costs and improving throughput. By using a combination of high-density racking and a semi-automated shuttle, the solution enables you to truly maximise … Continued
Dynamic Pallet Racking is the term used to describe storage solutions which use mechanical or gravitational forces to move pallets within the racking system. These include push back racking, pallet live racking, mobile pallet racking, picking tunnels and radio shuttle racking. These Dynamic Pallet Racking solutions are transforming traditional warehouse storage by enabling companies to … Continued
Have you considered how much money you spend every year stocking and retrieving pallets from you warehouse? The cost of fork lift trucks and drivers is a sizable element of any warehouse operation but is often overlooked when it comes to deciding on the optimum racking solution. It was certainly the case when we spoke … Continued
Looking for the best warehouse racking system to maximise capacity and improve the performance of your warehouse? It’s a question that we are often asked but unfortunately, there isn’t one simple answer. The footprint and height of each warehouse may be slightly different. The pallet size may vary. The products being stored are likely to be … Continued
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© 2026 Thistle Systems
