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Automated Order Picking Solutions: The Future of Warehouse Fulfilment

Automated Order Picking Solution UK

Thistle Systems’ AutoPick automated order picking solution is a transformative technology, which is helping warehouses streamline operations, reduce labour dependency, and scale with ease.

In the evolving world of logistics and e-commerce, businesses are under increasing pressure to deliver faster, more accurately, and at lower costs.  If you’re exploring how to futureproof your fulfilment process, this quick guide will explain what Autopick automated order picking solutions is, how it works, and the powerful benefits it can bring to your operation.

What is Autopick Automated Order Picking Solutions?

Autopick automated order picking solution is an advanced warehouse system that use robotics, artificial intelligence (AI), and machine vision to retrieve items from storage, consolidate orders, and prepare them for packing and shipping—without manual intervention.

Unlike traditional manual picking methods, which are time-consuming and prone to error, these smart systems are designed for speed, precision, and adaptability.

Key Features of our Autopick Automated Order Picking Solutions

  1. Robotic In-Aisle Picking

Our autonomous Autopicker robots are equipped with AI and machine vision technology which enables them to pick items directly from warehouse aisles, removing the need for centralised picking stations. This reduces travel time, speeds up order fulfilment, and boosts overall throughput.

  1. Automated Decanting and Putaway

Stock is automatically replenished using decanting stations. Autopick robots then put away items into storage using optimised algorithms to maximise space and accessibility.

  1. Order Buffering and Smart Packout

Orders are intelligently buffered and sequenced for dispatch. Autopick robots deliver consolidated orders to packing stations or conveyor belts at the precise time they’re needed.

  1. Intelligent and Opportunistic Charging

Our Autopick system includes autonomous battery management, with robots charging during idle times to ensure 24/7 uptime without disrupting warehouse flow.

  1. Scalable and Flexible Design

Our Autopick Automated Order Picking solution works with standard shelving and totes, which means you can design and implement with the capacity and throughput you need. As your business grows, the system grows with you, so you don’t need to commit and outlay a massive capital expenditure on an automated system you may or may not grow into.

 

Benefits of Autopick Automated Order Picking Solutions

Thistle Systems Autopick solution brings an enormous range of benefits, but the core benefits are as follows:

  1. Reduced Labour Costs

Autopick automated order picking solutions can cut labour requirements by up to 80%. This not only reduces staffing costs but also mitigates the impact of labour shortages in the logistics sector.

  1. Faster Fulfilment Speeds

With intelligent navigation, continuous operation and AI powered software to optimise tote locations for faster SKUs, our Autopicker robots pick items more quickly than human operatives—reducing lead times and increasing capacity.

  1. Improved Accuracy

Our Autopicker robots are the only solution on the market to include the latest visual technology to ensure items are picked, sorted, and packed with absolute precision. This significantly lowers the risk of incorrect orders, costly returns, and customer complaints.

  1. Operational Cost Savings

Lower labour costs, optimised energy usage, reduced errors, and better space utilisation all contribute to significant long-term savings.

  1. Scalable for Peak Demand

From seasonal surges to rapid business growth, Autopick automated order picking solutions can easily scale to handle higher order volumes without compromising performance.

Is It Time to Invest in Automated Order Picking?

If your warehouse is struggling with slow fulfilment times, rising labour costs, or limited capacity, now is the time to explore the potential fit of our Autopick automated order picking solutions.

Contact us today to find out more.